P0406 Exhaust Gas Recirculation Sensor A Circuit High

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P0406 Exhaust Gas Recirculation Sensor A Circuit High

OBD-II Trouble Code Technical Description

Exhaust Gas Recirculation Sensor A Circuit High

What does that mean?

This code is a generic powertrain code. It is considered generic because it applies to all makes and models of vehicles (1996-newer), although specific repair steps may be slightly different depending on the model.

The EGR (Exhaust gas recirculation) system is designed to lower combustion temperatures under certain conditions, thereby reducing oxides of Nitrogen (NOx) emissions. It does this by recirculating inert exhaust gasses back into the cylinder to be burned with the air/fuel mixture. Inert exhaust gas burns slower and lowers the temperatures of combustion. The EGR valve is computer controlled and opens to allow the exhaust gas to flow into the cylinders.

The EGR valve may be vacuum operated. If so, a PCM (Powertrain control module) controlled EGR vacuum solenoid is employed to deliver vacuum to the EGR valve. When activated by the PCM, the EGR solenoid opens, allowing engine vacuum to travel to the EGR valve. This engine vacuum opens the valve, allowing exhaust gasses to pass through and into the combustion chamber. Other EGR valves are electronic and directly controlled by the PCM. The PCM will activate solenoid(s) that are integral to the EGR valve. These solenoids will open for varying lengths of time, allowing the exhaust to pass through as needed. The EGR system is continuously monitored for faults. There is a feedback sensor on most EGR valves that informs the computer of the actual EGR position. This sensor usually ranges between .4 and 5 volts

If this EGR position sensor has an abnormally high reading for too long, this code may set.

Symptoms

Symptoms of a P0406 DTC may include:

  • Increase in combustion temperatures (and NOx emissions)
  • MIL (Malfunction indicator lamp) illumination
  • Possible surging while driving
  • Possible intermittent stall
  • Causes

    Potential causes of a P0406 code include:

  • EGR sensor signal circuit shorted to B+ (battery voltage)
  • EGR sensor signal circuit shorted to the 5 volt reference circuit to EGR
  • EGR sensor ground circuit open
  • EGR sensor signal circuit open
  • Bad EGR (internal failure on EGR sensor or solenoid)
  • Debris caught in valve and holding it open or closed
  • Possible Solutions

    If the vehicle starts and stalls or will not run with this code present, try unplugging the EGR valve and then restarting. If this makes no difference, remove the EGR valve and inspect for debris. Clean and reinstall. If this still doesn’t fix the problem, block off EGR port and attempt to start the engine. If this allows the engine to start, the EGR valve is stuck open and needs replaced. If unplugging the PCM controlled EGR valve allowed the engine to restart then there is likely a wiring problem, possibly a short holding a solenoid open.

    Using a scan tool, view the EGR position on the datastream with the Key on Engine running and compare with the EGR desired position. If it reads normal, suspect an intermittent problem. If it shows 5 volts or higher, check the EGR sensor signal circuit for a short to the 5 volt reference wire or to B+. Repair as needed. Also check that there is a good ground path on the ground circuit. Repair any opens or shorts on ground circuit

    On a vacuum controlled EGR valve with EGR solenoid: if unplugging the EGR valve vacuum source allows the engine to start, then suspect a bad EGR solenoid allowing vacuum to the EGR valve all the time. Replace the EGR solenoid as needed. If this code is present and your engine starts and runs just fine, suspect an open in the wiring. Inspect and repair any wiring problems. If the wiring checks out, replace the EGR valve. If the wiring to and from the EGR valve

    Related EGR codes: P0400, P0401, P0402, P0403, P0404, P0405, P0407, P0408, P0409

    P0406 Diagnosis Video

    Note: We are not affiliated with the producers of the following video. We are including it here as an additional troubleshooting tool, it may or may not apply to your vehicle issue.

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    "Delete Error Code Permanently, Disable DTC Error Code Function for p0406 in the ECU"

    In extreme cases, we even have the option to permanently remove the specific DTC p0406 and disable the function of the specific error code in the ECU. All other fault code functions will then continue to work to protect the engine. This is different from clearing an error code with a diagnostic device. We have the option to permanently remove the function of the specific error code, so that it never comes back. Also emergency running that occurs on the specific error code can be solved in most cases.

    Of course we prefer to first try to solve the cause of the error code, but sometimes the only solution is to permanently disable the DTC function of p0406.

    Make an appointment for permanent removal of p0406